INSIDE MACHINES

Motion Everyday machines · 3 min

The door lock

Why does only your key open your door?

The question

Your key and your neighbour's look almost the same. So why does only yours turn the lock?

Have a guess, then show the answer

The key doesn't push the lock open. Its cuts lift stacks of spring-loaded pins so that every gap between them lines up with the edge of the part that turns. Only then can it turn.

Play

Insert a key, then try to turn it

This is a lock cut in half from the side. Pick a key, insert it, and try to turn it. A pin across the shear line turns red. Then set the cut depths yourself and find the pattern that opens the lock.

SIMPLIFIED · SLOWED DOWNend view12345keyplugspringsdriverpinsshearlinekeypinshousing
Pick a key

No key: the springs push every driver pin down across the shear line, so the plug can’t turn. Insert a key.

Cut depths on the key

0 is shallow, 4 is deep (made-up units).

A deeper cut lets that stack sit lower. Find the pattern that puts every gap on the shear line.

What's happening

  1. 1

    Inside the lock, a brass plug has to turn in its housing. The line where the plug meets the housing is called the shear line.

  2. 2

    Stacks of pins stop it. Each stack is a key pin, sized to match a cut on the key, with a driver pin above it, pushed down by a spring.

  3. 3

    With no key in, the springs push the driver pins down across the shear line, so the plug can't turn.

  4. 4

    The right key's cuts lift every stack so the gap between its key pin and driver pin sits exactly on the shear line. Nothing crosses the line, so the plug turns.

  5. 5

    A wrong key leaves at least one pin across the line, and the plug is stuck. Most front doors have five or six stacks.

Simplified, and sources

The drawing is a simplified cutaway with five stacks, the commonest count. The cut depths are made-up units from 0 to 4, not real sizes, and every driver pin is drawn the same length. Real locks also have parts not drawn here, such as the cam that works the bolt, and some have security pins. The key goes in and turns more slowly than a real one, and the small end view shows the plug turning, which the side cutaway can't. Lots of keys share the same cuts, so your key isn't one of a kind; it just doesn't match your neighbour's lock.

Same idea, bigger machineMore spring-loaded parts at work: why a bike wheel ticks → Next everyday machineThe zipper: How do two rows of teeth lock with one pull?